Automotive & Road Transport

Occupants inside vehicles are very close to intense dynamic effects like high speed air flow, wheels/tires absorbing road impacts and irregularity, high rotation speed electromotors, ventilation, and explosive combustion. So no wonder there are noises and vibration.

Due to space limitations, heavy and thick isolating structures are not feasible in and around the vehicle. This challenge is particularly significant for electric vehicles imposing lightweight structures. All this requires intricate engineering and precise measurements.

The field of automotive Noise, Vibration, and Harshness (NVH) has seen significant advancements in recent years, with the development of sophisticated testing procedures. Diagnostic measurements, standardized verification measurements, model verification, parameter estimation, interface identification, inverse idenfication of loads and source strength. These procedures often involve a combination of tests and analytical modeling for materials and components, the use of NVH testbeds for subsystems, diagnostic measurements on complete vehicles during typical operation, dynamic load identification, model verification, correlation testing, and more.

comfort, quality, stability, reliability

innovative excitation that led to improved procedures

in the industry, “Qsources” became a standard

Qsources has pioneered the development of specialized sound sources and shakers that were first tailored for automotive testing. Qsources products are widely utilized in NVH processes such as Transfer Path Analysis (TPA), Frequency Response Function (FRF) measurements, vibro-acoustic transfer functions, airborne sound quantification, and modal analysis.

A number of Qsources’ shakers and sound sources have become a standard in the Automotive industry. The automotive OEM encourage their system suppliers, part suppliers, engineering consultancy to use the same Qsources excitation devices given the high level of trust and effectiveness of our products. The Qlmf low frequency volume source, the Qmhf mid frequency volume source, the Qish integral shaker, all these are in this category. Some of the excitation devices, like the Qind, Qtrx, Qlws are newer, or more niche, and are finding their way in special and research applications and could be on their way to become a standard solution as well

 

Some applications

Component/system/vehicle airborne sensitivity

From one generation to the next car generation, or version, many small changes in design and materials affect the airborne and vibro-acoustic isolation. For example isolation of noise emission from the leading edge of the tires to the interior. Or HVAC ventilator noises passing through the tubing and dashboard to passenger ears. These can be quantified accurately using volume acceleration sound sources. And using reciprocity and small microphones the excitation can be done from the ear location, measuring the response at the noise radiating surface. Airborne transfer functions reproduce well and allow differences in sensitivity or isolation down to 1 dB to be measured. Sound sources, typically applied for automotive acoustic and vibro-acoustic sensitivity, from low to high frequency:

 

Component/system/vehicle sensitivity for structural sensitivity

Component stiffness, component modes, interface consoles, brackets, body supports, all have in common that they have a major impact on the low-mid frequency comfort. Small changes may affect their effectiveness requiring verification testing. But also the numerical simulation models used to limit high sensitivity risks need regular verification.The self-suspending self aligning Qsources shakers allow faster more reliable verification of components and assemblies. The fit in locations and orientations that cannot be handled by an impact hammer or traditional supported shaker. Shakers typically used on these applications from very-low to high frequency:

 

Acoustic and vibro-acoustic modal analysis

Standing wave or acoustic modes in the interior of the car, in the tires, in HVAC units,…These “airborne” modes can couple well to the structure and cause significantly higher vehicle noise levels. The volume acceleration and volume displacement signals of the Qsources volume sources allow well controlled airborne modal identification for troubleshooting applications. Combined with the right processing software these also allow scaled (vibro) acoustic modal analysis to improve numerical models both in enclosed (cabin) or open (under floormodes) situations.

Typically applied sound sources for this application from low to high frequency:

 

Component/system/vehicle, experimental modal analysis

Experimental modal analysis is often applied for numerical model correlation with the purpose of improvement of the modelling capability. It supports improved material models, improved interface modelling, etc. Experimental modal analysis is also applied to better understand the natural vibration or coupled-acoustic-structural behavior. Trimmed body modal analysis, dashboard-carrier modal analysis, steering wheel modes, cabin acoustic modes, rear-view camera or mirror modes,….

Typically applied self-suspending shakers from very-low to high frequency:

 

Transfer path analysis (TPA) and inverse identification of interface loads

New sound or noise phenomena arise with new electric systems and known sound become more prominent in the absence of combustion engine noises. Some of these phenomena are for a significant part structure borne. Diagnostic measurements like transfer path analysis (TPA) help understand the phenomena and help quantify the requirements to control noises. TPA in almost all various forms relay on a combination of operational testing and artificial excitation testing. The identification of the interface loads is an essential step in the process. And once interface loads are better known, they can be used with nummical component and system ( like car body) models to asses suitability and set requirements. Better software support and many published experiences have helped make TPA a feasible approach. Some of the Qsources shakers typically used in TPA analysis, from low to higher frequencies:

 

Airborne Source Quantification (ASQ) and other airborne diagnosis/analysis

Not all phenomena are significantly structure borne, many are mostly air borne. In that case the parallel of TPA, Airborne Source Quantification (ASQ) becomes useful as a diagnostic technique. There various approaches and similar techniques under other names to address airborne transfer. Most benefit from the use of volume acceleration (volume velocit, or volume displacement) as airborne source strength. But sound power can also be used to quantify source strength with system airborne transfer or isolation or insertion loss etc. Better software support, practical-stable volume sound sources and many published experiences have helped make ASQ and variants a feasible approach. Some of the Qsources sound sources typically used in ASQ analysis, for dircet or reciprocal excitation, from low to higher frequencies:



 

All described measurements also require software and sensors, of which several are available in the market. Depending on the exact application our partners,

Siemens, Head Acoustics, Polytec

all propose leading full chain solution including the Qsources excitation sources and shakers.